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节流调速回路的特征与工作原理(二)

2022-11-18 阅读次数:

液压泵的输出功率 PP=pPqP=常数 液压缸的输出功率 P1=Fv=Fq1/A=p1q1 回路的功率损失 △p=pP-p1=pPqP-p1q1=pP(q1+△q)-(pP-△p)q1=pP△q+△pq1 △q=qP-q1 溢流损失 △pY=pP△q 节流损失 △pT=△pq1 回路的效率 η=p1/p,P=Fv/pPqP=p1q1/pPqP ∵存在两部分功率损失 ∴这种调速回路效率较低 节流阀出口节流调速回路特征:将节流阀串联在液压缸的回油路上,即串联在缸和油箱之间,调节AT,可调节q2以改变速度,仍应和溢流阀联合使用,pP=pS。

与进口节流调速回路相同处 ∵v—F特性基本与进口节流相似 ∴上述结论都适用于此? 不同于进口节流调速回路 1)承受负值负载能力 2)实现压力控制的方便性 3)最低稳定速度? 承受负值负载能力 ∵回油路节流阀使缸有一定背压 ∴能承受负值负载,并↑v稳定性,而进油路则需在回油路上增加背压阀方可承受,△P↑。

节流调速回路的特征与工作原理(二)(图1)

实现压力控制的方便性 ∵进油路调速中工作台碰到死挡铁后,活塞停止,缸进油腔油压上升至pS? ∴便于实现压力(升压)控制而回油路调?速在上述工况时,进油腔压力变化很小,无法控压,而回油腔p↓0,可降压发讯,但电路复杂。

最低稳定速度 ∴在缸径、缸速相同情况下,进油节流调速回路流量阀开?口较大,低速时不易堵塞 ∵若回路使用单杆缸,无杆腔进油量大于有杆腔回油流量? 节流阀旁路节流调速回路特征:将节流阀装在与执行元件并联的支路上,即与缸并联,溢流阀做安全阀,pP取决于负载,pP=p1=△p=F/A 缸(q1) q< 节流阀→T 节流阀旁节流调速回路工作特点分析 (1)速度负载特性 (2)最大承载能力 (3)功率和效率 q1=qP-qT=(qtP-△qP)-qT φ =(qtP-kLpP)-CAT△p φ =qtp-kL(F/A)-CAT(F/A) 故液压缸的工作速度为: φ v=q1/A=[qtp-kL(F?/A)-CAT(F/A)]/A 结论:①AT=C,F↑,v↓,F↓,v↑,即v—F特性更软 ②F=C,↑AT,v↓;↓AT↑v,即速度随AT而变化 节流阀旁路节流调速回路最大承载力 AT↑,阻力↓,Fmax↓,即低速承载能力小,AT至一定值时,即使F很小,qp→节→T,V=0,所以Fmax既与AT有关,又受安全阀调定压力的限制。

节流阀旁路节流调速回路功率和效率? ∵pP随F变化而变化,只有△P节,而无△P溢 ∴η高,发热少 节流阀旁节流调速回路应用 ∵v—F特性较软,低速承载能力差 ∴一般用于高速、重载、对速度平?稳性要求很低的较大功率场合,如:牛头刨床主运动系统、输送机械液压系统、大型拉床液压系统、龙门刨床液压系统等。

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